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The Submarine Yard
Way back
in 1984 Shrimati Indira Gandhi, then Prime Minister of India, unveiled a
plaque and thereby was born the Submarine yard of MDL. In keeping with
the existing system of designating the yards, the submarine yard was
christened as East Yard. With its spacious, well ventilated and
well-lit covered workshops, spanking new and modern CNC machines,
self-sufficient service facilities and a young, dedicated Germany
trained workforce, the yard soon became the cynosure of all eyes in rest
of the company. Created with the express aim of building submarines,
East Yard soon carved out a niche for itself through dedicated work,
attention to quality and eagerness to adhere to schedules. The work
culture inculcated in the East Yard personnel stood them in good stead
when, on completion of the two SSK class submarines viz. INSM Shalki and
Shankul, East Yard was assigned the responsibility of constructing one
Type 1241 RE class of Missile Boat. Although this was to be built
following Russian Norms, East Yard technocrats rose to the occasion and
delivered a fine vessel that is still serving the nation with competence.
Equipped
with modern technology and manned by specially trained personnel,
submarines are being constructed
and refitted in the East Yard of Mazagon Dock Ltd., a unit set up with advanced state-of-the art
machinery, required to achieve the exacting and stringent quality
standards in submarine construction.
A welding
training school has been established to develop and maintain welding
techniques and procedures at high standards and continuous updating of
techniques.
The East
Yard boasts of facilities like a fully computerized drawing office and
excellent quality control laboratories. Special purpose machines have
been installed for pressure hull fabrication, stern tube boring,
machining of penetrations and hatch covers, installation of precision
high technology equipment like radars, sonars, periscopes, hoistable
masts, Submarine Fire Control System (SFCS) and other command and
control equipment including weapon launch systems.
Submarine Repair & Modernisation
Mazagon Dock has also undertaken the
task of refitting and modernizing of SSK Class submarines of the Indian
Navy, thus meeting a critical need of the country, indigenously. The
covered dry dock of the submarine yard provides an ideal environment for
repair of submarines. Mazagon Dock completed the first ever indigenous
medium refit of the Type 209 submarine, Shishumar in the scheduled
period of two years. The first medium refit-cum-modernisation project
of another submarine of the same class, Shankush was also successfully
completed in 2005.
Mazagon
Dock has also proved its expertise in carrying out repairs of submarines
of Russian origin by successfully completing the short refit of
Sindhurakshak.
The Scorpene
The Scorpene
Submarine has been jointly developed by DCN of France and Navantia Spain
and incorporates the very latest Naval technology. At the heart of the
submarine is the SUBTICS integrated combat system, a highly computerised
central management system, which oversees all of the submarine’s sensors
and its weapons. Each Scorpene will have a total complement of just 31.
Submarines are, in
fact, the ultimate stealth weapons. Despite advances in sonar
technology over the decades, detecting, tracking and targeting
submarines remains extremely difficult, particularly in the Indian Ocean
where the salinity of the seas and the presence of thermal zones of
variable water temperature, make submarine detection extremely
difficult. Submarines like the Scorpene make this game of detection and
counter-detection even tougher. Designed to be extremely silent, the
Scorpene can loiter under water for days, scouring the seas through
long-range passive sonar signals, which detect the presence of other
submarines and warships in the vicinity
The Contract
The contract, estimated to
cost $3.5 billion, was signed at the Defence Ministry by representatives
of the Indian and French governments. Designated as Project-75 Scorpene,
it will see the latest in French conventional submarine building
technology being turned into reality by the expert and experienced
technocrats of MDL. The project will be managed by ARMARIS, the prime
contractor from the French side and executed in India by MDL.
Complexity of the construction can be judged from the fact that the
first submarine of the series will be delivered in year 2012 and the
rest in the following five years one annually. Transfer of Technology
will involve training MDL engineers and technicians in France as well as
training in Indian Navy personnel in operating and maintaining these
sophisticated submarines. The Scorpene represents the state of the art
craftsmanship in conventional submarine design and construction. Its
combat management system and low acoustic signature give it an edge over
contemporary submarines.
The
Scorpene construction put the challenge of absorbing yet another
different technology and East Yard rose to the occasion and accepted it
with determination. Already the efforts have started bearing fruit and
East Yard is well advanced in its path of constructing a trial section
as required by the French technology supplier DCN. With new technology
comes new tasks and East Yard has adequately geared itself up to
accomplish them within the constraints of an exacting schedule, by
upgrading the welding stations and other machinery in a time bound
manner.
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